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Programmable Automatic CNC Polishing Machine with Unmanned Operation for 24-7 Production
| Brand Name: | DZ |
| Model Number: | DZ-24A-UN800 |
| MOQ: | 1 Set |
| Packaging Details: | Wood Case |
| Payment Terms: | L/C,T/T,Western Union |
unmanned polishing machine
,24-7 automatic polisher
,programmable cnc polishing
Product Description
The DZ-24A-UN800 is engineered for the future of manufacturing — lights-out, 24/7 unmanned production. This programmable automatic CNC polishing machine combines robotic loading interface, real-time tool wear compensation, remote monitoring, and intelligent self-diagnostics into a single platform capable of running continuously through night shifts, weekends, and holidays without operator attendance.
The machine continuously monitors its own health: spindle vibration analysis detects bearing wear before failure, tool wear compensation adjusts polishing parameters in real-time based on actual wheel diameter, and the automatic lubrication system ensures mechanical components stay protected. If any parameter exceeds safe limits, the machine executes a controlled stop and sends an alert via SMS, email, or factory MES integration — enabling your maintenance team to respond before production is affected.
Key Features
- 24/7 unmanned operation capability with automatic loading interface
- Real-time tool wear measurement and automatic compensation
- Remote monitoring via VPN-secured web interface
- Self-diagnostic system with predictive failure detection
- Automated alerts via SMS, email, and MES integration
- Automatic lubrication with reservoir monitoring
- Spindle vibration analysis for predictive maintenance
Technical Specifications
| Parameter | Specification |
|---|---|
| Operation Mode | 24/7 Unmanned Capable |
| Loading Interface | Robot/Conveyor Compatible |
| Tool Compensation | Laser Measurement + Auto Offset |
| Remote Monitoring | VPN-Secured Web + Mobile App |
| Alert System | SMS, Email, MES Integration |
| Self-Diagnostics | Real-Time 32-Point Monitoring |
| Spindle Monitoring | Vibration + Temperature Sensors |
| Spindle Power | 7.5 kW |
| Control System | Industrial PC + Safety PLC |
| Power Supply | 380V / 50Hz / 3 Phase |
Factory Introduction
Xiamen Dingzhu Intelligent Equipment Co., Ltd. (est. 2016) is at the forefront of intelligent manufacturing. Our ISO 9001:2015 certified 5000 m² facility develops smart polishing solutions that enable our customers to increase production capacity without increasing headcount. With 15 R&D engineers specializing in automation, IoT connectivity, and predictive maintenance algorithms, we build machines that work while your operators sleep. Customers across 30+ countries trust our unmanned systems for their most demanding production schedules.
Applications
- High-Volume Production: Continuous polishing of standard parts requiring maximum throughput
- Labor-Constrained Markets: Regions with limited skilled polishing labor availability
- Night Shift Replacement: Eliminate night shift labor costs with automated overnight production
- Just-in-Time Supply: 24/7 availability for urgent production demands
- Multi-Machine Cells: One operator supervising multiple unmanned machines simultaneously
