|
| Brand Name: | DZ |
| Model Number: | LPDC |
| MOQ: | 1 set |
| Price: | Negotiable |
| Packaging Details: | wood |
| Payment Terms: | L/C, T/T, Western Union |
Fully Automatic Brass Pressure Die Casting Machine / Aluminium Pressure Die Casting Machine
The Low Pressure Die casting machine are mainly for brass alloy and zinc alloy metal products, especially on faucets, valve bodies and sanitary fittings and accessories.To fulfill the different capacity requirement of customers, we have 1-manipulator and 2-manipulators models for customer options.
|
TECHNICAL PARAMETERS |
|||
|
1 |
BASIC EQUIPMENT |
ONE MANIPULATOR |
TWO MANIPULTORS |
|
1.1 |
INDUCTION FORNACE |
|
|
|
|
CHANNEL INDUCTION FURNACE |
3 INDUCTORS |
3 INDUCTORS |
|
|
CAPACITY |
1800 KG |
1800KG |
|
|
MELTING CAPACITY |
350 KG/H |
520 KG/H |
|
|
POWER COSUMPTION |
3*35 KW |
2*80 KW |
|
|
POWER CONSUMTION @ TEMEPRATURE HOLDING 950℃ |
35KW |
35KW |
|
|
Max.Temp. of Furnace |
1250℃ |
1250℃ |
|
1.2 |
MANIPULATOR |
1, LINEAR GUILDING |
2, ROTARY |
|
|
Max. Speed of Manipulator(S) |
20 meters/min. |
35° / Sec. |
|
1.3 |
HYDRAULIC AGGREGATE |
SERVO MOTOR: 1* 7.5KW |
SERVO MOTOR: 2*7.5KW |
|
|
OIL |
Ethylene glycol |
|
|
|
CYLINDRES |
Graphite: 63*100*2 sets |
|
|
|
NOMINAL WORKING PRESSURE |
8MPa |
|
|
|
HYDRAULIC OIL TEMPERATURE |
≤52 ℃ |
|
|
1.4 |
WATER DISTRIBUTION UNIT |
|
|
|
|
Cooling water for furnace coils, graphite bath and hydraulic system |
|
|
|
|
PH value |
7~8.5 |
|
|
|
Water Pressure |
3-5 bar |
|
|
|
Water temperature |
20±2 ℃ |
|
|
|
Water Flow |
≥15L/Min ≤80L/Min |
|
|
1.5 |
AIR PRESSURE UNIT |
|
|
|
|
Compressed air for die cleaning, pnematic valves, furnace cleaning, casting and security valves etc. |
|
|
|
|
Compressed air pressure |
0.6Mpa |
|
|
|
Compressed air consumption |
15㎥ /H |
|
|
|
|
|
|
|
1.6 |
DRIVE UNIT |
|
|
|
|
SERVO MOTOR: |
1* 7.5KW |
|
|
1.7 |
FURNACE COVER |
|
|
|
|
1 RISER TUBE FLANGE |
|
|
|
|
2 PROTECTION TUBES FOR THERMOCOUPLES |
|
|
|
|
1 RISER TUBE |
|
|
|
|
1 CERAMIC SEALING |
|
|
|
|
1 CHARGING TUBE AND COVER FOR MANUALLY OPENING |
|
|
|
|
|
|
|
|
1.8 |
GRAPHITE BATH |
1 |
1 |
|
|
Temperature controlled coating bath, SS316L material |
||
|
1.9 |
GAS BURNER |
|
|
|
|
Gas burner mounted on the furnace cover for riser tube heating and pre-heating. |
||
|
1.1 |
CONTROL AND POWER CABINET |
|
|
|
|
PLC CONTROL |
Siemens S7/300 |
|
|
|
HMI (TOUCH SCREEN) |
1 |
|
|
|
OUTER DIMENTIONS (L*W*H ) |
1200*500*1800mm |
|
|
1.12 |
REMOTE SYSTEM |
|
|
|
|
PC via Team Viewer and Internet connected |
||
|
2 |
MAIN OPTIONS |
ONE MANIPULATOR LD5540-D |
TWO MANIPULTORS LD5540-S |
|
2.1 |
PIECE REMOVAL UNIT |
|
|
|
|
Automatically removal unit, equipped with a receiving car to transport the castings to storage trolley directly. |
1 |
1 |
|
2.2 |
SHOT BLASTING DEVICE |
|
|
|
|
Copper powder blasting for dies cleaning; |
1 |
1 |
|
2.3 |
FILTER AND SUCTION UNIT FOR CASTING VALVE |
|
|
|
|
For zinc oxid dust suction to cleaning furnace |
||
|
2.4 |
CRANE WITH ELECTRIC HOIST |
500 KG |
500KG |
|
2.5 |
PNEUMATIC OPENING OF THE CORE INSERTING WINDOW |
|
|
|
|
Automatically opening by a pneumatic cylinder; Manually closing after core setting is finished. |
||
|
3 |
ELECTRICAL OPTIONS |
ONE MANIPULATOR LD5540-D |
TWO MANIPULTORS LD5540-S |
|
|
|
|
|
|
3.1 |
EMERGENCY POWER CONTACTOR |
1 |
|
|
|
With emergency stop buttons; for security purpose: there is automatic locked doors and complete fence unit. |
|
|
|
3.2 |
SPECIAL CABLES |
10 M |
|
|
|
|
|
|
|
4 |
DIE OPTIONS |
ONE MANIPULATOR LD5540-D |
TWO MANIPULTORS LD5540-S |
|
4.1 |
DIE FLANGES |
|
|
|
4.2 |
TEMPERATURE MEASURMENT OF THE DIES |
PID control |
|
|
4.3 |
TEMPERATURE MEASURMENT GRAPHITE BATH |
PID control |
|
|
4.4 |
PUMP CIRCUIT FOR CONTINUOUS CLEANING OF THE GRAPHITE BATH |
|
|
|
4.5 |
Max. Die Dimensions |
550*400mm |
|
|
4.6 |
Max. Die Thickness |
2-70mm |
|
|
4.7 |
Max. Die Opening stroke |
370mm |
|
|
4.8 |
Max. Die Weight |
200KG |
|
|
4.9 |
Max. force of die closing |
1500KG |
|
|
4.1 |
Max. force of ejector |
500KG |
|
|
4.11 |
Max. die ejector stroke |
50mm |
|
|
5 |
HEATING GAS OPTIONS |
ONE MANIPULATOR LD5540-D |
TWO MANIPULTORS LD5540-S |
|
5.1 |
Propane Pressure |
0.5 bar |
|
|
5.2 |
Propane flow |
0.225 m3 / h |
|
|
6 |
UTILITIES OPTIONS |
ONE MANIPULATOR LD5540-D |
TWO MANIPULTORS LD5540-S |
|
6.1 |
Equipment Size: L*W*H |
6500*6000*3400mm |
7000*7000*3687mm |
|
6.2 |
Total Weight |
13T |
|
|
6.3 |
Total Power |
125KW |
180KW |
|
6.4 |
Operating Voltage |
380V |
380V |
Click the link to view video:
|
|
| Brand Name: | DZ |
| Model Number: | LPDC |
| MOQ: | 1 set |
| Price: | Negotiable |
| Packaging Details: | wood |
| Payment Terms: | L/C, T/T, Western Union |
Fully Automatic Brass Pressure Die Casting Machine / Aluminium Pressure Die Casting Machine
The Low Pressure Die casting machine are mainly for brass alloy and zinc alloy metal products, especially on faucets, valve bodies and sanitary fittings and accessories.To fulfill the different capacity requirement of customers, we have 1-manipulator and 2-manipulators models for customer options.
|
TECHNICAL PARAMETERS |
|||
|
1 |
BASIC EQUIPMENT |
ONE MANIPULATOR |
TWO MANIPULTORS |
|
1.1 |
INDUCTION FORNACE |
|
|
|
|
CHANNEL INDUCTION FURNACE |
3 INDUCTORS |
3 INDUCTORS |
|
|
CAPACITY |
1800 KG |
1800KG |
|
|
MELTING CAPACITY |
350 KG/H |
520 KG/H |
|
|
POWER COSUMPTION |
3*35 KW |
2*80 KW |
|
|
POWER CONSUMTION @ TEMEPRATURE HOLDING 950℃ |
35KW |
35KW |
|
|
Max.Temp. of Furnace |
1250℃ |
1250℃ |
|
1.2 |
MANIPULATOR |
1, LINEAR GUILDING |
2, ROTARY |
|
|
Max. Speed of Manipulator(S) |
20 meters/min. |
35° / Sec. |
|
1.3 |
HYDRAULIC AGGREGATE |
SERVO MOTOR: 1* 7.5KW |
SERVO MOTOR: 2*7.5KW |
|
|
OIL |
Ethylene glycol |
|
|
|
CYLINDRES |
Graphite: 63*100*2 sets |
|
|
|
NOMINAL WORKING PRESSURE |
8MPa |
|
|
|
HYDRAULIC OIL TEMPERATURE |
≤52 ℃ |
|
|
1.4 |
WATER DISTRIBUTION UNIT |
|
|
|
|
Cooling water for furnace coils, graphite bath and hydraulic system |
|
|
|
|
PH value |
7~8.5 |
|
|
|
Water Pressure |
3-5 bar |
|
|
|
Water temperature |
20±2 ℃ |
|
|
|
Water Flow |
≥15L/Min ≤80L/Min |
|
|
1.5 |
AIR PRESSURE UNIT |
|
|
|
|
Compressed air for die cleaning, pnematic valves, furnace cleaning, casting and security valves etc. |
|
|
|
|
Compressed air pressure |
0.6Mpa |
|
|
|
Compressed air consumption |
15㎥ /H |
|
|
|
|
|
|
|
1.6 |
DRIVE UNIT |
|
|
|
|
SERVO MOTOR: |
1* 7.5KW |
|
|
1.7 |
FURNACE COVER |
|
|
|
|
1 RISER TUBE FLANGE |
|
|
|
|
2 PROTECTION TUBES FOR THERMOCOUPLES |
|
|
|
|
1 RISER TUBE |
|
|
|
|
1 CERAMIC SEALING |
|
|
|
|
1 CHARGING TUBE AND COVER FOR MANUALLY OPENING |
|
|
|
|
|
|
|
|
1.8 |
GRAPHITE BATH |
1 |
1 |
|
|
Temperature controlled coating bath, SS316L material |
||
|
1.9 |
GAS BURNER |
|
|
|
|
Gas burner mounted on the furnace cover for riser tube heating and pre-heating. |
||
|
1.1 |
CONTROL AND POWER CABINET |
|
|
|
|
PLC CONTROL |
Siemens S7/300 |
|
|
|
HMI (TOUCH SCREEN) |
1 |
|
|
|
OUTER DIMENTIONS (L*W*H ) |
1200*500*1800mm |
|
|
1.12 |
REMOTE SYSTEM |
|
|
|
|
PC via Team Viewer and Internet connected |
||
|
2 |
MAIN OPTIONS |
ONE MANIPULATOR LD5540-D |
TWO MANIPULTORS LD5540-S |
|
2.1 |
PIECE REMOVAL UNIT |
|
|
|
|
Automatically removal unit, equipped with a receiving car to transport the castings to storage trolley directly. |
1 |
1 |
|
2.2 |
SHOT BLASTING DEVICE |
|
|
|
|
Copper powder blasting for dies cleaning; |
1 |
1 |
|
2.3 |
FILTER AND SUCTION UNIT FOR CASTING VALVE |
|
|
|
|
For zinc oxid dust suction to cleaning furnace |
||
|
2.4 |
CRANE WITH ELECTRIC HOIST |
500 KG |
500KG |
|
2.5 |
PNEUMATIC OPENING OF THE CORE INSERTING WINDOW |
|
|
|
|
Automatically opening by a pneumatic cylinder; Manually closing after core setting is finished. |
||
|
3 |
ELECTRICAL OPTIONS |
ONE MANIPULATOR LD5540-D |
TWO MANIPULTORS LD5540-S |
|
|
|
|
|
|
3.1 |
EMERGENCY POWER CONTACTOR |
1 |
|
|
|
With emergency stop buttons; for security purpose: there is automatic locked doors and complete fence unit. |
|
|
|
3.2 |
SPECIAL CABLES |
10 M |
|
|
|
|
|
|
|
4 |
DIE OPTIONS |
ONE MANIPULATOR LD5540-D |
TWO MANIPULTORS LD5540-S |
|
4.1 |
DIE FLANGES |
|
|
|
4.2 |
TEMPERATURE MEASURMENT OF THE DIES |
PID control |
|
|
4.3 |
TEMPERATURE MEASURMENT GRAPHITE BATH |
PID control |
|
|
4.4 |
PUMP CIRCUIT FOR CONTINUOUS CLEANING OF THE GRAPHITE BATH |
|
|
|
4.5 |
Max. Die Dimensions |
550*400mm |
|
|
4.6 |
Max. Die Thickness |
2-70mm |
|
|
4.7 |
Max. Die Opening stroke |
370mm |
|
|
4.8 |
Max. Die Weight |
200KG |
|
|
4.9 |
Max. force of die closing |
1500KG |
|
|
4.1 |
Max. force of ejector |
500KG |
|
|
4.11 |
Max. die ejector stroke |
50mm |
|
|
5 |
HEATING GAS OPTIONS |
ONE MANIPULATOR LD5540-D |
TWO MANIPULTORS LD5540-S |
|
5.1 |
Propane Pressure |
0.5 bar |
|
|
5.2 |
Propane flow |
0.225 m3 / h |
|
|
6 |
UTILITIES OPTIONS |
ONE MANIPULATOR LD5540-D |
TWO MANIPULTORS LD5540-S |
|
6.1 |
Equipment Size: L*W*H |
6500*6000*3400mm |
7000*7000*3687mm |
|
6.2 |
Total Weight |
13T |
|
|
6.3 |
Total Power |
125KW |
180KW |
|
6.4 |
Operating Voltage |
380V |
380V |
Click the link to view video:
