Ergonomic Servo Motor Brass Faucet LPDC Machine

Product Description

Complete Production Line Brass Faucet Making Machine Processing Machinery Low Pressure Die Casting Machine

In low pressure casting process molten metal is filled directly from the holding or casting furnace into the die or sand mould from below, with low turbulence and with an absolutely controlled filled casting process.

Low pressure die casting machines for brass for the casting of sanitary fittings, faucets, water meter or valve bodies.

I.ADVANTAGES

1. Cost-efficient production

1.1. Multiple dies

1.2. Reduced melting loss

1.3. Increased yield (less circulating material)

1.4. One-man operation

1.5. Cost savings in subsequent stages of manufacture

1.6. For robot grinding low pressure die casting is a must

2. Humanization of the workstation

2.1. Ergonomic design of the workstation

2.2. Minimizing of smoke, heat, noise and danger of accidents

3. High quality castings and high-precision repeatability

3.1. Automated casting

3.2. Oxide inclusions in the casting are prevented by feeding metal from inside the melt through the riser tube

II.CHARACTERISTIC

Fully automatic machine with two manipulators mounted on a rotary turning device and one furnace for the cost-effective production of high-quality casting products.

1) Capacity per shift (8 hours): approx. 700 castings

2) Fully automation of the low-pressure die-casting process, short mold change time and flexible application, which is very suitable for mass casting production;

3) Specifications

A. 2 manipulators on a rotary device, operated independently. Operating Parameters can be edited independently. Two manipulators either work at the same time; or one set changes the die, or the other set is under maintenance.

B. Manually setting of the cores

C. Max die dimensions: 600 x400x240 mm

D. Quick die change flanges

E. Simple furnace control electrics

F. Die cooling and coating in a blackwash bath

G. Different die castings are equipped with separated feeders, graphite baths and manipulators.

H. Large furnace melting rate, capacity is up to 700kg/h, for the operation with 2 manipulators working together.

I. Drive by servo motor, with high precise, stable and efficiency performance.

III.EQUIPMENT STRUCTURE

The equipment consisting of main components:

• Manipulator
• Casting device
• Induction furnace
• Unloading device
• Graphite bath
• Die cleaning device
• Crane
• Manipulators
• Hydraulic and drives system
• Pneumatic system
• Riser tube heating system
• Combination of ingot loader and scrap loader
• Control system
• Combination of ingot loader and scrap loader
• Other options are available on request

3.1 Manipulator

3.2 COMBINATION OF INGOT LOADER AND RECYCLING MATERIAL LOADER .