Fully Automatic Brass Pressure Die Casting Machine / Aluminium Pressure Die Casting Machine

TECHNICAL PARAMETERS

1

BASIC EQUIPMENT

ONE MANIPULATOR

TWO MANIPULTORS

1.1

INDUCTION FORNACE

CHANNEL INDUCTION FURNACE

3 INDUCTORS

3 INDUCTORS

CAPACITY

1800 KG

1800KG

MELTING CAPACITY

350 KG/H

520 KG/H

POWER COSUMPTION

3*35 KW

2*80 KW

POWER CONSUMTION @ TEMEPRATURE HOLDING 950℃

35KW

35KW

Max.Temp. of Furnace

1250℃

1250℃

1.2

MANIPULATOR

1, LINEAR GUILDING

2, ROTARY

Max. Speed of Manipulator(S)

20 meters/min.

35° / Sec.

1.3

HYDRAULIC AGGREGATE

SERVO MOTOR: 1* 7.5KW

SERVO MOTOR: 2*7.5KW

OIL

Ethylene glycol

CYLINDRES

Graphite: 63*100*2 sets
Rotary: 63*215*1 set
Lifting: 63*250*1 set
Die Closing: 50*372*1 set
Stroke: 32*50*2 sets

NOMINAL WORKING PRESSURE

8MPa

HYDRAULIC OIL TEMPERATURE

≤52 ℃

1.4

WATER DISTRIBUTION UNIT

Cooling water for furnace coils, graphite bath and hydraulic system

PH value

　7~8.5

Water Pressure

3-5 bar

Water temperature

20±2 ℃

Water Flow

≥15L/Min ≤80L/Min

1.5

AIR PRESSURE UNIT

Compressed air for die cleaning, pnematic valves, furnace cleaning, casting and security valves etc.

Compressed air pressure

0.6Mpa

Compressed air consumption

15㎥ /H

1.6

DRIVE UNIT

SERVO MOTOR:

1* 7.5KW

1.7

FURNACE COVER

1 RISER TUBE FLANGE

2 PROTECTION TUBES FOR THERMOCOUPLES

1 RISER TUBE

1 CERAMIC SEALING

1 CHARGING TUBE AND COVER FOR MANUALLY OPENING

1.8

GRAPHITE BATH

1

1

Temperature controlled coating bath, SS316L material

1.9

GAS BURNER

Gas burner mounted on the furnace cover for riser tube heating and pre-heating.

1.1

CONTROL AND POWER CABINET

PLC CONTROL

Siemens S7/300

HMI (TOUCH SCREEN)

1

OUTER DIMENTIONS (L*W*H )

1200*500*1800mm

1.12

REMOTE SYSTEM

PC via Team Viewer and Internet connected

2

MAIN OPTIONS

ONE MANIPULATOR LD5540-D

TWO MANIPULTORS LD5540-S

2.1

PIECE REMOVAL UNIT

Automatically removal unit, equipped with a receiving car to transport the castings to storage trolley directly.

1

1

2.2

SHOT BLASTING DEVICE

Copper powder blasting for dies cleaning;

1

1

2.3

FILTER AND SUCTION UNIT FOR CASTING VALVE

For zinc oxid dust suction to cleaning furnace

2.4

CRANE WITH ELECTRIC HOIST

500 KG

500KG

2.5

PNEUMATIC OPENING OF THE CORE INSERTING WINDOW

Automatically opening by a pneumatic cylinder; Manually closing after core setting is finished.

3

ELECTRICAL OPTIONS

ONE MANIPULATOR LD5540-D

TWO MANIPULTORS LD5540-S

3.1

EMERGENCY POWER CONTACTOR

1

With emergency stop buttons; for security purpose: there is automatic locked doors and complete fence unit.

3.2

SPECIAL CABLES

10 M

4

DIE OPTIONS

ONE MANIPULATOR LD5540-D

TWO MANIPULTORS LD5540-S

4.1

DIE FLANGES

4.2

TEMPERATURE MEASURMENT OF THE DIES

PID control

4.3

TEMPERATURE MEASURMENT GRAPHITE BATH

PID control

4.4

PUMP CIRCUIT FOR CONTINUOUS CLEANING OF THE GRAPHITE BATH

4.5

Max. Die Dimensions

550*400mm

4.6

Max. Die Thickness

2-70mm

4.7

Max. Die Opening stroke

370mm

4.8

Max. Die Weight

200KG

4.9

Max. force of die closing

1500KG

4.1

Max. force of ejector

500KG

4.11

Max. die ejector stroke

50mm

5

HEATING GAS OPTIONS

ONE MANIPULATOR LD5540-D

TWO MANIPULTORS LD5540-S

5.1

Propane Pressure

0.5 bar

5.2

Propane flow

0.225 m3 / h

6

UTILITIES OPTIONS

ONE MANIPULATOR LD5540-D

TWO MANIPULTORS LD5540-S

6.1

Equipment Size: L*W*H

6500*6000*3400mm

7000*7000*3687mm

6.2

Total Weight

13T

6.3

Total Power

125KW

180KW

6.4

Operating Voltage

380V

380V